Technology innovations 2022

Investment volume: 3.0 million €

In order to continue to meet the requirements of our customers, GEMAC is investing over 3.0 million euros in a completely new production technology in 2022. At the heart of this is the new Fuji NXT III production line, which in the future will assemble components up to a size of 0201 mm three times as quickly and efficiently with precision and high quality. The line is completed by a new solder paste printer including a 3D solder paste inspection system, a full convection reflow soldering system and an automatic coating machine.

Komplette Fertigungslinie


  • High increase in efficiency and quality due to high level of precision and speed
  • High placement density of smallest components (up to 0201 mm)
  • Optimal pick-up of large and uneven parts (e.g. connectors)
  • Teaching of the components takes place in parallel via external camera
  • Up to 83,400 components per hour
  • Tripling of previous speed
  • 24-hour service | remote maintenance
  • Automatic calibration
SMD Linie Fuji NXT III
Lotpastendrucker EKRA SERIO 4000 Compact

Solder paste printer EKRA SERIO 4000 Compact

  • Dynamic scalability - all settings can be flexibly adapted to individual needs at any time
  • Live view of the entire substrate for visual support during program creation
  • Remote maintenance
Göpel electronic SPI Line·3D

3D-Solder paste inspection system Göpel electronic SPI Line·3D

  • Exact three-dimensional measurement of the applied solder paste: Form | Area | Volume | Coplanarity | Height | Bridges | X/Y Offset
  • Speed-optimized camera head
  • 180 frames per second at a resolution of 4 megapixels
  • High precision 3D image capture using fringe projection technology
Vollkonvektions-Reflow-Lötsystem SMT R360

Full convection reflow soldering system SMT R360

  • With patented Quattro Peak Plus concept for extremely complex assemblies in high-volume production
  • Reliable transport system from single to multiple track concepts
  • Tool-free maintenance for all SMT systems | Remote maintenance
  • Sustainable electricity and nitrogen saving concept
  • Stable cooling performance, no loss of power over the operating time due to the use of smooth cooling plates

BJC CNC Fräse Typ HS-5700N-DSV

Depaneling machines BJC CNC milling cutter Typ HS-5700N-DSV

  • Stress-free and dust-free cutting of panels in any contours
  • Consistently high quality due to high repeatability of milling operations combined with the use of a high-frequency spindle with high concentricity (up to 40,000 1 / min)
  • Equipment with two tables ensures high throughput
  • Programming is done by CCD camera in the teach-in process
  • By means of visual positioning system deviations are detected and corrected independently
ERP System proAlpha 8.X

ERP System proAlpha 8.X

  • Administration of contracts in contract management
  • Introduction of Electronic Components (additional components for electronics production)
  • Integration of BOM Connector
    - Extended manufacturer database
    ƒ- Electronics parts list
    ƒ- Extended parts master, pool parts and more