From your idea to realization

We implement your wishes and requirements together with you. With consistently high quality and reliability, we take care of all your PCBs and electronic components. We will be happy to support you in a step-by-step project development and take over the assembly of sample PCBs and small series up to complete series production. Thanks to our many years of experience and state-of-the-art technical equipment, we are your ideal partner for complex and space-optimized printed circuit board solutions.

Electronics Development

We have the right answers to your questions and a solution for your requirements. For more than two decades we have been convincing a large number of well-known companies.

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Highly qualified engineers with many years of professional experience

Together with you, our employees combine your idea with our know-how and put your wishes into practice.

Software and hardware development from one mold

Our team will rapidly develop a solution perfectly tailored to your needs.

Short routes: concept, development, production

We offer you time and cost savings through (further) development and production from a single source.

Certified quality management according to DIN ISO EN 13485

We are certified regularly in order to guarantee you continuous quality.

Development and production of customer-specific electronics

Our long-standing success is the best proof of our high-quality work — and you will benefit from this together with us. Our versatile experience makes us a competent partner in the following areas:

Sensors and sensor applications
Preparation and processing of measured values
Interpolation electronics

Embedded Systems
Automotive electronics
Medical technology

Circuit Board Design

We realize your idea!

From the schematic input to the layout design to the ready-assembled modules, we offer you the complete service from a single source. When choosing the PCB technology, we look for a cost-benefit-optimized solution that meets all your requirements. In doing so, we can draw on our years of experience in the field of HDI, flex, high-speed and high-current boards.

We offer you:

complete design in Altium Designer
Library Creation and Maintenance
Schematic input
Component placement (also bondable components)
PCB unbundling
Import and export 3D CAD models (Step)
Altium Designer allows us to import projects from other systems for you

Whether flexible sensor board with the smallest installation dimensions, space-saving motor control for high performance or HighSpeed FPGA board with DDR connection and innumerable differential lines, we will do it for you!

Electronic Production by Specialists

GEMAC Electronic Manufacturing Service (EMS)

As an EMS service provider, our core competence is the production of electronic modules and devices.

We have more than two decades of experience in PCB assembly and have established ourselves on the market as a specialist for medium-sized series. A team of highly qualified employees and machinery at the highest technological level guarantee you a consistently high degree of quality, reliability and flexibility at fair prices.

Our range of services includes among others:

Order preparation, purchasing & logistics

Layout
Component procurement and storage
Preparation of parts lists, production optimization
Batch traceability of all components
Search for alternative components in the case of last-time buy (LTB) and end-of-life status (EoL) messages

Production & Assembly

Entire production ISO13485 certified
Solder paste printer with 2D paste inspection
3 SMT high-speed automatic placement machines- up to 45,000 BU/h, minimum thickness 0.35 mm, minimum size 0201 (0603), up to 290 different BUs can be
Processed at the same time
Reflow soldering under an inert gas atmosphere (ROHS-compliant)-8 heating zones for optimum soldering results
Automatic Optical Inspection (AOI)
Through Hole Technology (THT manual assembly)
Wave soldering under an inert gas atmosphere (ROHS-compliant)
Selective soldering under an inert gas atmosphere (ROHS-compliant)
Coating/coating, selective painting, grouting
Cable confection
Assembly of modules and devices as well as the final test

Inspection & Testing

Development of test concepts
Conception and execution of functional tests including software and hardware, the creation of test protocols
Integration of rational testing in automated assembly lines
AOI (Automatic Optical Inspection), Flying Probe, ICT (In-CircuitTest), boundary-scan test
Run-in, burn-in and system tests of SMD and THD boards and devices
Repair services

Logistics & Materials Management

From idea to series production

Our full-service offer for you

As an EMS service provider, we provide you with tailor-made and economical solutions according to your specific requirements and ideas. On request, we will, of course, support you along the entire value-added chain and, as a full-service provider, offer you electronics development and electronics production from a single source. We have a team of approx. 20 highly qualified development engineers and technicians at our disposal and are therefore your reliable partner for the realization of your ideas-from prototype production to serial production. Whether it’s new development, further development or product optimization — you determine the scope of our development work. The close proximity of our development to the production environment enables you and us to carry out rapid prototyping and efficient series production. Your personal contact person throughout the entire process cycle guarantees short communication channels, fast response times and ultimately saves time and money.

Medical technology as a growth driver

For many years, the development and manufacture of electronic components for medical devices have been of steadily increasing importance for GEMAC Chemnitz GmbH.