Chemnitz microelectronics company GEMAC back on track after insolvency
Five years after the process, the company wants to increasingly bring its own developments of sensors and measurement technology to the market. Recently, however, parts procurement has been a source of concern.
Employee René Ebert assembles a system in which printed circuit boards are manufactured. These in turn are used in sensors and diagnostic devices — the main focus of the GEMAC company. Photo: Andreas Seidel
When an excavator digs a pit, maximum precision is required in the control system. The person in the driver’s cab is responsible for this, but technology in the construction machine also significantly supports the control: Special sensors precisely record the movements of the machine, which allows, for example, the inclination of the vehicle or the position of the excavator bucket to be determined. On the one hand, this enables safe and precise work, and on the other, it paves the way for autonomous driving or autonomous working machines. It is precisely these sensors that are developed and manufactured at GEMAC.
Gesellschaft für Mikroelektronikanwendung Chemnitz was founded in 1992 with twelve employees from VEB Textimaelektronik and VEB Werkzeugmaschinenkombinat. The engineering knowledge that thus flowed in ensured that the new company was able to develop well and employed 50 people by the end of the 1990s. The focus was on the design of customer-specific electronic circuits and the development and production of silicon-based sensors. In the early 2000s, GEMAC benefited from the increasing importance of electronics in cars and targeted double-digit million sales. Several changes of ownership followed, and in 2017, insolvency proceedings. At that time, Robert Hermann from Dresden bought the company; he and Tilo Rothkirch manage the business today.
In the meantime, GEMAC has aligned itself on two pillars. As a service provider, the Chemnitz-based company manufactures components and modules for measuring and medical technology, for example. This area currently still accounts for about two thirds of sales and is expected to continue to grow moderately.
The second mainstay is in-house developments: On the one hand, there are the sensors that are used in construction, agricultural and forestry machinery, for example. On the other hand, measuring and diagnostic technology that can be used to identify the causes of faults in machines and ensure economical long-term use. The diagnostic equipment is unique on the market due to its special measuring technology, it says. According to Rothkirch, the company’s own products are to grow more strongly in the future and account for a larger share of sales.
Around 25,000 sensors leave the production facilities at the Wanderer site every year. GEMAC moved into the renovated industrial building there a good 20 years ago; the company now owns it. The company’s own products are sold primarily to manufacturers of large machines such as Amazone (agricultural machinery), Bauer (special civil engineering equipment) and HSM (harvesters).
After a pandemic-related decline in 2020, sales most recently amounted to around nine million euros. It is expected to grow further, as is the number of employees — currently 72, including twelve engineers. The foundation for this has been laid with good employee know-how and investments of around three million euros in production technology over the past two years.
CEO Rothkirch is worried about a possible recession — and the chip shortage. “We have been massively struggling with the procurement of components since 2021. We can’t achieve the sales we could because of a lack of parts,” says the 52-year-old. These difficulties would probably continue next year.
Nevertheless, production at GEMAC takes place in two shifts. “Sometimes we’re already scraping by on the third shift,” says Rothkirch. For employees in development and administration, however, the company has taken a different approach: a 35-hour week has been introduced for them in the interests of a better work-life balance.
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Author: Benjamin Lummer